1、 Customized metal material chart 1 Stainless steel series type sanding belt configuration surface effect industry application case: 304 mirror # 1500 diamond sanding belt Ra ≤ 0.05 μ m (12K mirror effect) high-end elevator panel 316 brushed cross nylon wheel+# 800 bidirectional texture (anti fingerprint+salt spray) marine platform guardrail 430 matte ceramic sanding belt+# 600 matte texture (60 ° glossiness ≤ 10GU) kitchen and bathroom appliance shell special process: antibacterial stainless steel: electrolytic polishing+nano wire drawing composite treatment (antibacterial rate>99%) 2.

Customized solution for non-ferrous metals 2 Aluminum alloy grade process route characteristic effect test data 6061-T6 hard oxidation wire drawing black titanium color gradient texture wear resistance increased by 3 times 7075 liquid nitrogen cooling wire drawing (-196 ℃) stress free deformation (aerospace grade) fatigue life extended by 40% innovative application: new energy vehicle battery shell: micro arc oxidation+wire drawing composite process (insulation resistance>100M Ω) 3 Titanium alloy medical grade Ti6Al4V: using # 2000CBN sand belt (biocompatible texture) to control the surface porosity at 5-8 μ m (promoting bone integration).

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Breakthrough plan for special materials.

4 Breakthrough in the process difficulty of Inconel 718 high-temperature alloy: red hard sand belt (temperature resistance of 800 ℃), high-pressure cutting fluid injection (pressure of 8MPa), surface characteristics: thermal shock crack texture (special for turbine blades) 5 Key parameters for customizing composite material types: Carbon fiber low speed (≤ 500rpm)+anti-static surface resistance<10 ⁶ Ω Magnesium alloy inert gas protection wire drawing combustion risk reduced to 0.01% 4.

Process parameters Gold combination copper alloy wire drawing optimization formula: textCopy Code Best wire speed (m/min)=(material hardness HV × 0.2)+30 Example: H62 brass (HV120) → 54m/min Surface roughness control table: Target Ra (μ m) Sand belt mesh pressure (N) Cooling method 0.8-1.6 # 400 50-80 Micro lubrication 0.2-0.4 # 1500 20-30 Fully synthetic cutting fluid 5.

Special effect customization library 1 Biomimetic texture shark skin effect: using 3D laser engraving sand belt (groove depth of 20 μ m) to reduce fluid resistance by 15% (shipbuilding industry) 2 Artistic brushed parametric texture: CNC programming variable spacing (0.1-0.3mm gradient) luxury phone backplate customization 3 Functional coating basic principle PVD pre-treatment: specific angle drawing (improves film adhesion by 300%) VI.

Material adaptability warning risk material solution alternative process Zinc alloy must be temperature controlled<80 ℃ It is recommended to use sandblasting pure molybdenum, which requires argon gas environment for processing and electron beam polishing is better